{"id":4123,"date":"2026-10-05T15:35:55","date_gmt":"2026-10-05T13:35:55","guid":{"rendered":"https:\/\/www.popterror.com\/?post_type=pt_guide&#038;p=4123"},"modified":"2026-10-05T17:03:53","modified_gmt":"2026-10-05T15:03:53","slug":"figure-molds-steel-vs-silicone","status":"publish","type":"pt_guide","link":"https:\/\/www.popterror.com\/en\/studio\/guides\/figure-molds-steel-vs-silicone","title":{"rendered":"Figure moulds (molds): steel, metal or silicone, how to choose?"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">You never see moulds on a collector\u2019s shelf, yet they decide the quality, the cost and even the minimum quantity of a figure. Understanding how they work helps you read a quote and make the right choices from the 3D modelling stage. (In US English, you will read \u201cmold\u201d: it is exactly the same thing.)<\/p>\n\n\n\n<h2 id=\"what-is-a-figure-mould-for\" class=\"wp-block-heading\">What is a figure mould for?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The mould is the \u201chollow\u201d form in which the material takes the shape of your character. It is made from the approved 3D model (and the prototype), with a precision that determines everything else: a flaw in the mould will show on every piece produced.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A figure is rarely moulded in one block. Head, body, arms and accessories are often separate parts, each with its own mould or \u201ccavity\u201d, then assembled. That is why part splitting, planned from the 3D stage, has a direct impact on the number of moulds and therefore on the budget.<\/p>\n\n\n\n<div class=\"wp-block-group g-fig vertical cid-bi2cfy22 figure-as-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<figure class=\"wp-block-image size-large pic\"><img decoding=\"async\" width=\"1500\" height=\"2000\" src=\"\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes.jpg\" alt=\"Painted purple heads and bodies of EQSO The Crew figures, before assembly\" class=\"wp-image-4058\" srcset=\"https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes.jpg 1500w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes-225x300.jpg 225w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes-768x1024.jpg 768w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes-1152x1536.jpg 1152w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/production-eqso-the-crew-pieces-violettes-800x1067.jpg 800w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n\n\n\n<p class=\"cid-bi2cfy22 figcaption-as-p as-p wp-block-paragraph\">Heads and bodies of an EQSO The Crew figure: parts moulded separately, painted, then assembled.<\/p>\n<\/div><\/div>\n\n\n\n<h2 id=\"what-are-the-different-types-of-moulds\" class=\"wp-block-heading\">What are the different types of moulds?<\/h2>\n\n\n\n<h3 id=\"the-steel-injection-mould\" class=\"wp-block-heading\">The steel injection mould<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Used for <strong>injected PVC<\/strong> and rigid plastics. It is a steel block machined with great precision, into which molten material is injected under high pressure. It is expensive and slow to make, but <strong>extremely durable<\/strong>, and it produces very consistent parts very quickly. It is the tool of large runs.<\/p>\n\n\n\n<h3 id=\"the-rotocasting-mould\" class=\"wp-block-heading\">The rotocasting mould<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Used for <strong>rotocast vinyl<\/strong>. The mould, made of thinner metal, is filled with a small amount of liquid material, then heated and rotated: the material coats the walls and forms a hollow part. It costs less than an injection mould and suits medium to large runs. It is the technique used for our EQSO art toys.<\/p>\n\n\n\n<h3 id=\"the-silicone-mould\" class=\"wp-block-heading\">The silicone mould<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Used for <strong>resin<\/strong>. Silicone is poured around a master model (often the 3D-printed prototype): once cured, it forms a flexible mould into which resin is cast. It is <strong>cheap and quick to make<\/strong>, but it wears out after a limited number of casts and each piece has to be demoulded by hand.<\/p>\n\n\n\n<div class=\"wp-block-group g-fig cid-bi2cfy22 figure-as-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<figure class=\"wp-block-image size-large pic g-desk-pic\"><img decoding=\"async\" width=\"1600\" height=\"1020\" src=\"\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin.png\" alt=\"Diagram of the three moulding techniques: rotocast vinyl (heated, rotating metal mould, hollow part), injected PVC (steel mould, solid and very precise part), resin (silicone mould, part removed by hand)\" class=\"wp-image-4067\" srcset=\"https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin.png 1600w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-300x191.png 300w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-1024x653.png 1024w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-768x490.png 768w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-1536x979.png 1536w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-800x510.png 800w\" sizes=\"(max-width: 1600px) 100vw, 1600px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large pic g-mob-pic\"><img decoding=\"async\" width=\"800\" height=\"1478\" src=\"\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-mobile.png\" alt=\"Diagram of the three moulding techniques: rotocast vinyl (heated, rotating metal mould, hollow part), injected PVC (steel mould, solid and very precise part), resin (silicone mould, part removed by hand)\" class=\"wp-image-4068\" srcset=\"https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-mobile.png 800w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-mobile-162x300.png 162w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-mobile-554x1024.png 554w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/diagram-figure-moulding-techniques-vinyl-pvc-resin-mobile-768x1419.png 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<p class=\"cid-bi2cfy22 figcaption-as-p as-p wp-block-paragraph\">The three kinds of moulds and the part each one produces.<\/p>\n<\/div><\/div>\n\n\n\n<h2 id=\"how-do-the-moulds-compare\" class=\"wp-block-heading\">How do the moulds compare?<\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Criterion<\/th><th>Steel (injection)<\/th><th>Metal (rotocasting)<\/th><th>Silicone (resin)<\/th><\/tr><\/thead><tbody><tr><td>Material produced<\/td><td>PVC, rigid plastics<\/td><td>Soft vinyl<\/td><td>Resin<\/td><\/tr><tr><td>Cost to make<\/td><td>High<\/td><td>Medium<\/td><td>Low<\/td><\/tr><tr><td>Time to make<\/td><td>Long<\/td><td>Medium<\/td><td>Short<\/td><\/tr><tr><td>Lifespan<\/td><td>Very long<\/td><td>Long<\/td><td>Short<\/td><\/tr><tr><td>Level of detail<\/td><td>Very high<\/td><td>Good<\/td><td>Very high<\/td><\/tr><tr><td>Suitable run<\/td><td>Very large<\/td><td>Medium to large<\/td><td>Very small<\/td><\/tr><tr><td>Price range (market)<\/td><td>From around \u20ac3,000<\/td><td>\u20ac1,500 to \u20ac3,500 per 15\u201320 cm figure<\/td><td>The cheapest of the three<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n<aside class=\"guide-cta sim cid-qhrug727\"><p class=\"gc-title cid-qhrug727\">How much would your figure cost?<\/p><p class=\"gc-text cid-qhrug727\">Answer 5 questions and get a range for your budget, unit price and lead time, in two minutes.<\/p><a class=\"s-btn cid-qhrug727\" href=\"\/en\/studio\/figure-cost-estimator\"><span class=\"cid-qhrug727\">Estimate my budget<\/span><\/a><\/aside>\n\n\n<h2 id=\"why-does-the-mould-weigh-so-much-in-the-budget\" class=\"wp-block-heading\">Why does the mould weigh so much in the budget?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Because it is a <strong>fixed cost<\/strong>: it is the same whether you produce 500 or 50,000 pieces. On a small run, it accounts for a large share of the price of each figure; on a large run, it becomes almost invisible. That is exactly what the unit price formula in our guide <a href=\"https:\/\/www.popterror.com\/en\/studio\/guides\/custom-figure-cost\">how much does it cost to make a custom figure?<\/a> shows.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Three factors push the price of a mould up:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>the size<\/strong> of the figure: more metal, more machining;<\/li>\n\n\n\n<li><strong>the number of parts<\/strong>: each separate part needs its own cavity;<\/li>\n\n\n\n<li><strong>the complexity of the shapes<\/strong>: undercuts require multi-part moulds, with slides or inserts.<\/li>\n<\/ol>\n\n\n\n<h2 id=\"how-can-you-reduce-mould-costs-from-the-3d-stage\" class=\"wp-block-heading\">How can you reduce mould costs from the 3D stage?<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Limit the number of parts<\/strong> without sacrificing the design: an arm attached to the body rather than separate, an integrated accessory.<\/li>\n\n\n\n<li><strong>Avoid unnecessary undercuts<\/strong>: a shape that \u201chooks\u201d requires a more complex mould.<\/li>\n\n\n\n<li><strong>Plan even wall thickness<\/strong>: it makes the mould easier to fill and limits defects.<\/li>\n\n\n\n<li><strong>Reuse the moulds<\/strong>: the same body with several heads, or the same figure in several colourways, spreads the tooling cost better.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">That is why 3D modelling must be designed for production from the start. The whole process is described in our guide on <a href=\"https:\/\/www.popterror.com\/en\/studio\/guides\/how-to-make-custom-figures\">how to make custom figures<\/a>.<\/p>\n\n\n\n<div class=\"wp-block-group g-fig vertical cid-bi2cfy22 figure-as-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<figure class=\"wp-block-image size-large pic\"><img decoding=\"async\" width=\"1659\" height=\"1781\" src=\"\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew.jpg\" alt=\"Exploded view of the 3D model of an EQSO The Crew figure: head, mask, torso, arms, legs and shoes as separate parts\" class=\"wp-image-4056\" srcset=\"https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew.jpg 1659w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew-279x300.jpg 279w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew-954x1024.jpg 954w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew-768x824.jpg 768w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew-1431x1536.jpg 1431w, https:\/\/www.popterror.com\/wp-content\/uploads\/2026\/09\/modele-3d-eclate-figurine-eqso-the-crew-800x859.jpg 800w\" sizes=\"(max-width: 1659px) 100vw, 1659px\" \/><\/figure>\n\n\n\n<p class=\"cid-bi2cfy22 figcaption-as-p as-p wp-block-paragraph\">The 3D model of an EQSO The Crew figure in exploded view: the split into parts is decided at the 3D stage, and each part needs its own mould or cavity.<\/p>\n<\/div><\/div>\n\n\n\n<h2 id=\"what-is-the-pre-production-sample\" class=\"wp-block-heading\">What is the pre-production sample?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Once the moulds are made, the factory produces a first \u201creal\u201d sample: right material, right paint, right assembly. This is the <strong>pre-production sample<\/strong>, or golden sample. You approve it (and ideally sign it off): it becomes the reference for the whole production. If a defect shows up at this stage, it is the last chance to adjust the mould at a reasonable cost.<\/p>\n\n\n\n<h2 id=\"what-happens-to-the-mould-after-production\" class=\"wp-block-heading\">What happens to the mould after production?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Generally, the mould stays with the manufacturer, who stores it for future production runs (reorder, new colour, special edition). It is important to state in writing who owns it, how long it is kept and on what terms it can be reused.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Have a 3D file and want to know which moulds it needs? That is the first step of our <a href=\"https:\/\/www.popterror.com\/en\/studio\/custom-figure-manufacturing\">custom figure manufacturing<\/a> service. Discover also our full offer of <a href=\"https:\/\/www.popterror.com\/en\/studio\">custom figure design and production for brands<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Figure moulds explained: steel for injection, metal for vinyl, silicone for resin. How each toy mold works, its lifespan, its cost and the right run size.<\/p>\n","protected":false},"author":1,"featured_media":2789,"menu_order":4,"template":"","meta":{"_acf_changed":false,"_yoast_wpseo_focuskw":"toy mold cost","_yoast_wpseo_title":"Toy Molds: Steel vs Silicone, Cost and Lifespan | Popterror","_yoast_wpseo_metadesc":"Figure moulds explained: steel for injection, metal for vinyl, silicone for resin. How each toy mold works, its lifespan, its cost and the right run size.","_yoast_wpseo_meta-robots-noindex":"","_yoast_wpseo_opengraph-image-id":"","_yoast_wpseo_schema_page_type":"","_yoast_wpseo_schema_article_type":"","inline_featured_image":false,"popterror_auteur":"romain","popterror_schema":"","footnotes":""},"themes-guide":[63],"class_list":["post-4123","pt_guide","type-pt_guide","status-publish","has-post-thumbnail","hentry"],"acf":{"popterror_auteur":"romain","guide_pilier":false,"reponse_directe":"The mould (mold, in US spelling) depends on the manufacturing technique: a steel mould for PVC injection (expensive but almost indestructible, ideal for large runs), a metal mould for rotocast vinyl (medium to large runs) and a silicone mould for resin (cheap, but it wears out quickly, so it is kept for very small runs). The mould is often the biggest fixed cost of a figure project.","faq":[{"question":"How much does a figure mould cost?","reponse":"The price depends on the technique (steel, metal for rotocasting, silicone), the size and the number of parts to mould. Market orders of magnitude: around \u20ac1,500 to \u20ac3,500 for the metal moulds of a 15\u201320 cm vinyl figure, from around \u20ac3,000 for a steel injection mould; a silicone mould costs much less but wears out quickly. Use our estimator to price your whole project."},{"question":"Who owns the mould?","reponse":"It is a point to settle in writing before production starts: who owns the mould, where it is stored, and on what terms it can be reused for a reorder."},{"question":"How many pieces can a mould produce?","reponse":"A steel injection mould can produce a very large number of pieces, while a silicone mould wears out after a few dozen casts. Indicative lifespans: several hundred thousand shots for a steel mould (300,000 and more depending on the steel), a few dozen casts for a silicone mould."},{"question":"Can a mould be modified after it is made?","reponse":"Minor adjustments are sometimes possible, especially removing material, but they are expensive and take time. Hence the importance of approving the prototype perfectly before launching the tooling."},{"question":"Do you need one mould per colour?","reponse":"No. The same mould can produce the same shape in several material or paint colours: that is what makes multi-colour series economically attractive."}],"guides_lies":[4121,4119,4117],"liens_utiles":[{"lien":{"title":"Custom figure design and production for brands","url":"\/en\/studio","target":""},"description":"all our services"},{"lien":{"title":"Figure manufacturing","url":"\/en\/studio\/custom-figure-manufacturing","target":""},"description":"Already have a character or a 3D file? We turn it into figures produced in series."},{"lien":{"title":"Custom figure cost estimator","url":"\/en\/studio\/figure-cost-estimator","target":""},"description":"a budget range in two minutes"},{"lien":{"title":"Glossary of art toys and figure manufacturing","url":"\/en\/studio\/glossary","target":""},"description":""}]},"_links":{"self":[{"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4123","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio"}],"about":[{"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/types\/pt_guide"}],"author":[{"embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/users\/1"}],"version-history":[{"count":3,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4123\/revisions"}],"predecessor-version":[{"id":4239,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4123\/revisions\/4239"}],"acf:post":[{"embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4117"},{"embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4119"},{"embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/guides-studio\/4121"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/media\/2789"}],"wp:attachment":[{"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/media?parent=4123"}],"wp:term":[{"taxonomy":"pt_theme_guide","embeddable":true,"href":"https:\/\/www.popterror.com\/en\/wp-json\/wp\/v2\/themes-guide?post=4123"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}